DIY Sharpening Wheel

I got this idea after watching a video for the Razor Sharp Edgemaking system and wanted to try it. Their system uses paper wheels. I reckoned, why not something like MDF?

The hardest part for me would be making a wheel without a lathe. I opted for the tried and true table saw with a sled.

I started with a chunk of 3/4" medium density fiberboard (MDF). Anything about 10" square will work. I cut this piece down a little as I was planning on making an 8" wheel.

Drill a hole roughly in the centre to accommodate a wood screw. The screw should fit loosely in the hole
Screw the board down to the sled so the blade will 4" from the screw. A 4" radius will make my 8" wheel. Brilliant!

 Slide the sled back and forth while rotating the board.
 Soon a coarse circle appears is formed.
 Then with the sled stationary, rotate the wheel until the blade doesn't take any more wood off. We have a fairly true circle now.
 Drill out the centre hole to match the shaft on my bargain puny garage sale grinder.
Voila! Give it a test run. If it's not 100% smooth (and mine wasn't) use a a block of wood and 60 grit sand paper. Hold the block of wood against  the bench to act like a tool rest. The sandpaper should only touch the high spots and leave the low spots.  This took about 5 minutes of truing. 
Turn the motor off. Now work some white polishing compound around the wheel. The professional system uses a special lubricant to reduce heat.

You can apply some more compound as you use it.

It is very important to note that the wheel must always move OFF OF THE BLADE. Do not risk catching the blade in the wheel.

It's recommended that you sharpen on the top of the wheel with the surface moving away from you. Keep the blade horizontal and position the blade "down" the circle to get the right angle. See the image I made for this for a better understanding.

This is the correct approach for honing. I pass from ricasso towards the tip. One side, then flip and do the other. Check for any reflection off the cutting edge. When the reflection is gone. Give it a test.

 Sharp like brand new Olfa blade!

My abused chisel went from dull to shaving sharp in seconds. I can't wait to try it on some knives.

Of course this is only for the finest honing. If you've got nicks to deal with, you'll have to get it to a near wire edge first.

Second hand grinder (garage sale) $10
MDF $1
Polishing compound $0.10 

Experiment Grand Total: $11.10. 


If a razor is for shaving, then this puppy is sharp like a razor.
This is really hard to photograph, but what you are seeing is the reflection of the secondary bevel. The words "ZOOM LENS" can be seen in reverse. The edge is has been mirror polished by the compound.

Super fast and inexpensive. A cared for blade can be touched up in only a few passes. Amazing bargain.

A video I made for my YouTube Channel.

This is the polishing compound:


  1. Seriously easy and useful tool! Thanks for the heads up on an easy way to make sharpening less work.

  2. What is the polishing compound that you purchased can you put up a link to it please?

  3. Hi
    Can we glue thinner sheets of MDF together for this?

    1. I can see no reason why one couldn't use a laminate. Make sure the glue is evenly covering the pieces and clamp them until dry. This will joint will be stronger than the MDF itself.


  4. would there be any advantage to covering the circumference with leather??

    1. The advantage to using leather would be that it could hold more polishing compound. The disadvantage is that the leather must absolutely stay on the wheel.